Anhui Jujie Automation Technology Co., LTD.
Anhui Jujie Automation Technology Co., LTD.

Batch Controller System for Precise Process Control and Batch Management

This PLC+HMI integrated batch control system matches various liquid flow meters, solenoid valves and pumps for automatic quantitative dosing, batching and filling. Equipped with a 7-inch touchscreen, it supports L/kg/m³/t multiple units, real-time data recording and Modbus RTU communication. Built-in overshoot prevention, flow break and overload alarms, it delivers stable precise metering for chemical, food, pharmaceutical and petroleum industries.

Types of Batch Controller Systems

Batch Filling Controller System
Batch Filling Controller System
This integrated full quantitative filling system combines controllers, flow sensors and control valves for one-stop automatic dosing. It supports fixed-volume filling, pipeline cut-off and fault alarm, ideal for bulk liquid packaging in chemical, food and daily chemical production lines.
Batch Controller
Batch Controller
Independent quantitative batch meter with compact structure, matched with all types of flowmeters to realize accurate batching measurement. It features local digital display, parameter adjustment and RS485/4-20mA output, suitable for small-scale quantitative feeding and process metering control.

Batch Controller System Designed for Reliable Automation and Process Integration

Integrated Automatic Quantitative Control Capability

This batch controller system seamlessly pairs with all mainstream flow meters, pumps and shut-off valves to realize fully automatic fixed-volume dosing. It features anti-overshoot algorithm and real-time flow monitoring, avoiding measurement errors during feeding to guarantee consistent batching precision for continuous production lines.

Smooth Cross-System Signal Integration Compatibility

Equipped with standard 4-20mA, pulse and RS485 Modbus communication ports, the system connects effortlessly with PLC, SCADA and on-site HMI devices. It supports data transmission for centralized workshop management, eliminating complicated signal conversion for different automation equipment.

Stable & Fail-Safe Operation for Long-Term Industrial Use

Built with industrial-grade circuit boards and multiple fault alarm mechanisms including flow interruption and overload protection, the system runs stably under fluctuating voltage and harsh workshop environments. It stores historical batching records automatically to trace production data without extra data loggers.

Flexible Customization for Diverse Process Scenarios

Both standalone batch meters and complete filling control sets are available to match small lab feeding and large bulk filling production lines. Users can customize measurement units, batching formulas and alarm thresholds to fit chemical, food, pharmaceutical and petroleum processing demands.

Why Batch Controller System Improves Accuracy and Efficiency in Batch Processing?

  • Eliminates Manual Metering Errors

    The system replaces manual weighing and visual flow reading with automatic fixed-volume control, reducing human error in daily batching operations. It helps each batch stay within the intended target range, which is critical for consistent product quality.

  • Maintains Stable Dosing Precision

    With real-time flow monitoring and anti-overshoot control, the controller adjusts the feeding speed near the set value. This function prevents overfilling and material waste, especially in chemical, food, pharmaceutical and liquid processing industries.

  • Integrates Smoothly with Existing Automation

    Standard signal ports allow the system to connect with flow meters, pumps, valves, PLCs and SCADA. It enables centralized production management, automatic data recording and remote process monitoring without major reconstruction.

  • Reduces Downtime and Repetitive Labor

    Automatic batching, fault alarms and historical data storage simplify on-site operation and troubleshooting. Workers can complete formula switching, batch tracking and parameter adjustment more efficiently.

  • Supports Scalable Batch Processing

    From small-scale feeding to large production lines, the system can be configured as a standalone batch meter or a full filling control solution. It is suitable for both new automation projects and production line upgrades.

Why Batch Controller System Improves Accuracy and Efficiency in Batch Processing?
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