Anhui Jujie Automation Technology Co., LTD.
Anhui Jujie Automation Technology Co., LTD.

Batch Controller for High-Precision Automated Process Control and Filling Management

This high-precision batch controller adopts ARM chip, compatible with pulse/4-20mA flow signals and Pt100 temperature compensation. It supports mass & volume batching, dual valve pump linkage, Modbus communication and full data logging. With multi-group formula storage and overfill prevention logic, it delivers stable automatic filling control for chemical, food and petroleum industries.

Types of Batch Controllers

F31D Batch Controller
F31D Batch Controller
High-precision single-channel batch controller supporting pulse and 4-20mA flow input. It adopts fast-slow dual-speed filling logic to avoid over-dosing, with built-in batch record storage, valve/pump interlock and on-site parameter setting, suitable for small and medium single-line quantitative filling.
XSJ Batch Controller
XSJ Batch Controller
Compact economical batch controller for basic liquid batching scenarios. It features simple operation, multi-unit conversion and upper-limit overfill protection, compatible with common turbine and gear flow meters. Cost-effective for light industry, water treatment and small workshop automatic dosing control.

What Calibration Features Ensure High Accuracy in Batch Controller Operation?

Full Linear Flow Calibration Function

The controller supports multi-point linear calibration against standard reference meters. Operators input actual measured flow values at different flow rates to correct internal calculation curves, eliminating linear deviation of flow sensors and maintaining consistent dosing precision across full measurement ranges.

Automatic Temperature Compensation Calibration

Built-in temperature calibration module matches Pt100 temperature transmitters to offset liquid volume expansion errors caused by temperature shifts. It auto-corrects batch target values in real time without manual recalculation, stabilizing accuracy for mediums with obvious thermal expansion coefficients.

Zero Point & Span One-Click Calibration

Zero calibration clears residual flow signal interference during pipeline standby; span calibration synchronizes controller reading with standard flow master. The two-step simple calibration process quickly offsets sensor drift after long-term operation, lowering technical difficulty for on-site maintenance staff.

Overfill Correction Calibration for Slow-Fast Feeding Logic

Users calibrate advance shutoff offset according to pipeline residual liquid delay. The system stores customized cutoff compensation parameters to adjust slow feeding distance dynamically, effectively reducing overshoot error generated by fluid inertia during valve closing.

Why Choose JUJEA's Batch Controller for Modern Automated Production Systems?

  • Diversified Models Match Full-Range Batching Demands

    JUJEA supplies compact single-channel F31DD, economical XSJ and PLC integrated batch systems. The complete product lineup covers small workshop single-line dosing and large factory multi-station synchronous filling, realizing one-stop matching with all JUJEA flow, pressure and temperature sensors.

  • High-Precision Dual-Speed Control Stabilizes Consistent Batch Accuracy

    Adopting fast-slow feeding interlock logic with customizable shutoff compensation calibration, our controllers offset fluid inertia overfill errors. Built-in temperature compensation automatically corrects volume deviation from liquid thermal expansion, maintaining long-term stable metering precision under variable working conditions.

  • Universal Industrial Communication Enables Seamless System Interconnection

    All controllers support standard RS485 Modbus RTU and 4-20mA signal output. They can be easily linked with HMI, PLC, paperless recorders and upper computer monitoring platforms to build a unified intelligent production data management network without extra signal converters.

  • Rich Built-In Protection Functions Reduce Production Failure Risks

    Equipped with empty pump alarm, pipeline blockage detection, over-limit interlock and power-off data retention functions. The system instantly triggers protective shutdown and fault prompts once abnormal signals are detected, avoiding raw material waste, overflow accidents and unplanned production line downtime.

  • Mass Formula Storage Simplifies Flexible Multi-specification Production

    The controller stores dozens of independent batching formulas with customizable unit options including L, m³ and kg. Operators switch formulas with one touch instead of resetting parameters repeatedly, greatly shortening line changeover time for enterprises producing multiple product specifications.

  • User-Friendly Operation and Low Overall Maintenance Cost

    Intuitive local display panels support one-click zero/span calibration and simple parameter setup, requiring no professional electrical skills for on-site staff. Robust industrial circuit design lowers failure frequency, and unified global after-sales support cuts long-term spare parts and labor maintenance expenses.

Why Choose JUJEA's Batch Controller for Modern Automated Production Systems?
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